The Aerospace industry is characterised by long lead times, large investments and high technological content. These variables affect all key players and their decisions, therefore the need for expert solutions has become a fundamental requirement.

Companies involved in this sector need to understand the big picture and have the capabilities to bring value as OEMs, or at any stage in the supply chain.

AERTEC Solutions is currently a Tier 1 supplier for Airbus Group for manufacturing engineering services and programme management in the world’s largest aerospace programmes, such as the A350XWB, the A400M, A320 or A330MRTT, among others.

 

Overview Aerospace Industry (pdf)

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Industrial engineering

Highly experienced consultants with a thorough understanding of capabilities that cover the full industrial lifecycle of aeronautical facilities. A global vision, from concept to operations, using the Lean methodology and addressing all aspects of the infrastructure and industrialisation setup, customised to each client.

 

Our services:

  • Conceptual Design
  • Infrastructures Design
  • Industrial Organization
  • Logistics and Supply Chain
  • Operations
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Manufacturing Engineering

Our manufacturing engineering services are focused on a number of key elements. These elements include: deploying and ensuring the application of every design office requirement to the final product, as well as giving feedback for events, misunderstandings or lack of information in drawing sets; providing technical support to production and quality teams; delivery of progress reports (KPIs, dashboards); cost analysis and classification; impact assessment and management; and action plans.

We cover a wide range of services, all of which can be tailored according to the specific needs of each client and project.

Our team is made up of highly experienced engineers with unrivalled knowledge of methods, processes and tools. We play a key role in the management of aerospace programmes, therefore our qualified personnel are at the forefront of project and programme management.

 

Our services:

  • Processes industrialisation
  • Configuration management
  • Assembly and installations support
  • Tech support to production
  • Functional tests
  • Impact assessment for variable conditions
  • Standardisation of processes and methods

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Planning & Production Control and Coverage

Planning & Production Control and Coverage can make any necessary changes to the duration and order of any production tasks pending, along with the quantity of resources to be assigned. It can even add new tasks to adapt the process to actual day-today production needs. It takes into account the real availability of resources, materials, tools, shifts and any other unforeseen circumstances that may arise. It also monitors and controls any OSW from both partners and preceding stations.

Highly experienced consultants with a thorough understanding of Planning & Production Control and Coverage methods processes and tools, in order to support production activities.

Planning & Production Control and Coverage activity provides benefits in terms of time, cost and quality. This is based on continuous improvement, IT tools, know-how and synergies across other programmes.

 

Our services:

  • Planning and production control activities
  • Final Assemby Line (FAL) master plan
  • Update unified plan (Up)
  • Operational plans
  • Process standardisation
  • Analysis, generation & update of follow-up reports
  • Support to production
  • Manage industrial meeting and minutes report
  • Guarantee the supply chain of materials to FAL
  • Provide delivery dates of the materials
  • Missing parts management of the stations
  • Control of the work order life cycle
  • Continuous improvement


Jigs & Tools

Our multi-functional and highly experienced team has created and developed an established role within tooling projects based in all the main Airbus platforms.

This team has also been involved in numerous aerospace related projects with clients from Spain, Germany, Portugal and the United Kingdom.

 

Our services:

  • Tooling design
  • Tooling quality
  • Automated systems
  • Commissioning and set up
  • Project management
  • R&D projects
  • Reverse engineering
  • Remote support


Quality Services

Engineering consultants and quality experts with extensive experience in quality control in the aeronautical field. Our services range from management of final inspections with the client and management, tracking and closure of points to management of the continuous
improvement process. Our quality services help our clients comply with the specifications of their own end client. We also help them manage the aircraft delivery process, bringing continuous improvement to the entire process. AERTEC Solutions uses its own tools to
optimise these services, including IT applications and tablet devices during the inspection process.

 

Our services:

  • Management of final inspections on the flight line
  • Management of client inspections
  • Registering, management & closure of faults in the client information systems
  • Prioritisation of repeated faults
  • Root cause analysis
  • PPS techniques
  • Initiation of corrective measures
  • CADM (Customer Acceptance Delivery Manager) support
  • Planning
  • KPI reporting
  • Process Standardisation
  • Analysis, generation and update of follow-up reports
  • Production support
  • Industrial meeting management and minutes reports
  • Continuous improvement


Test Systems Engineering

Improvisation is unheard of in the field of aerospace. We specialise in designing and testing all our products under an endless number of varying circumstances in order to demonstrate their safety.

At AERTEC Solutions, we address our client’s requirements focusing on both the functionality of on-board systems, as well in the execution of tests. In this way, in addition to providing on-board software integrated with automatic testing and maintenance equipment, we cover the specification, negotiation, development and manufacture processes with subsequent support in the industry of aerospace systems.

Our engineers have accumulated thousands of hours of functional testing both in development and serial production environments, working on defining, executing and troubleshooting some of the most demanding tests in both civil and defence platforms.

 

Our services:

  • Bespoke test systems engineering based on client requirements and needs
  • Functional testing specification and integration tests
  • Software for functional test management for production, maintenance and integration
  • ICOTS equipment hardware integration
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Project & Programme Management

Our P&PM services are focused on a number of key elements, which include: deploying and ensuring the application of project management processes; methods and tools; delivery of progress reports (KPIs, dashboards) on schedule; cost analysis; action plans; risk management and master planning.

We cover a wide range of services, all of which can be tailored according to the specific needs of each client and project.

Our team is made up of highly experienced engineers with unrivalled knowledge of management methods, processes and tools. We play a key role in the management of aerospace programmes, therefore our qualified personnel are at the forefront of project and programme management.

 

Our services:

  • Project establishment
  • Schedule, cost, resource and risk management
  • Follow up (interdependencies)
  • EVM analysis
  • Coordination of shared risk partners
  • Monitoring and controlling of activities
  • Configuration management
  • Critical path definition
  • Configuring the main KPIs
  • Preparation of reports (programme status)
  • Project closure


Software Applications

Intuitive and powerful bespoke tools to improve and add value to our clients’ processes (technology based on Visual Studio & C#).

 

Our applications:

  • Digitalisation visual management tool
  • Operative and master plan
  • Material and tool management
  • Management of pending actions and tasks
  • Mass data management in a web environment
  • Management of quality incidents with tablets

 

 

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